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/ How to Prevent Millstones From Wedging in a Melanger?

How to Prevent Millstones From Wedging in a Melanger?

Melangers are essential for crafting high-quality chocolate and other products, but like any sophisticated tool, they require proper care and handling. One common issue that users face is wedging of the millstones, which can disrupt the grinding process and lead to inefficiencies. Fortunately, with the right techniques—and the innovative reverse function exclusive to KADZAMA melangers —you can easily prevent and resolve this issue. Let’s explore how.

Why Do Millstones Wedge?

Millstones can wedge for several reasons:

  • Large Ingredient Particles: Cocoa nibs or nuts that are too large can become stuck under the stones.

  • Overloading Ingredients: Adding too much product at once or without proper sequencing can cause clumping.

  • Unmelted Cocoa Liquor: Large chunks or callets of cocoa liquor may block the stones' movement.

  • Coked Bushings: Ingredients like sugar or milk powder can caramelize and harden, interfering with the rotation of the stones.

While wedging might sound like a significant problem, it’s important to note that a high-quality melanger won’t burn out or break due to stone jamming. However, prolonged use with jammed stones can cause uneven wear, increasing grinding time and reducing overall efficiency.

How to Prevent Stone Wedging?

Here are practical steps to keep your melanger running smoothly and avoid stone jamming:

1. Pre-Grind Ingredients

Large cocoa nibs, nuts, or seeds should be pre-ground before adding them to the melanger. Using a crusher for cocoa beans or nuts ensures finer particles and reduces the likelihood of wedging.

2. Melt Cocoa Butter and Cocoa Liquor

For small melangers (up to 35 kg), melt cocoa butter and cocoa liquor before loading. This creates a smoother base and reduces friction on the stones. For larger melangers, unmelted chips can usually be handled without issues.

3. Load Ingredients Gradually

Introduce ingredients in small portions, starting with the fattiest components (e.g., cocoa butter or cocoa liquor). Allow the melanger to process these before adding harder or dry ingredients like sugar.

4. Adjust Stone Pressure

Many melangers, including KADZAMA models, allow you to adjust the pressure between the stones. Reducing pressure can prevent large particles from becoming trapped.

5. Ensure Even Distribution

Distribute ingredients evenly in the melanger to prevent clumping. This ensures a smooth grinding process and reduces the risk of wedging.

This should be the minimum level of chocolate.

What to Do if Millstones Wedge?

Despite your best efforts, wedging may occasionally occur. If it does, follow these steps:

The patented reverse function is an incredibly practical feature exclusive to KADZAMA melangers. It briefly reverses the bowl’s movement, freeing jammed stones without the need for manual intervention. The reverse effect is similar to rocking a car stuck in mud: holding the button changes the direction of rotation, releasing the button returns it to normal. This function not only resolves wedging but can also address light coking of bushings.

Note: The reverse function is designed for temporary use and only operates while the button is pressed. Its patented technology ensures safe and efficient operation.

2. Manually Rotate Stones

If wedging persists, stop the machine and manually rotate the stones using your hands or a silicone spatula to dislodge the jammed ingredients.

3. Disassemble and Clean

For cases of hardened or caramelized ingredients, disassemble the melanger and clean the bushings. While this may take time, it ensures the machine’s longevity and prevents further issues.

The Reverse Function: A Game-Changer

The reverse function is not just a convenience—it’s a lifeline for melanger owners:

  • Effortless Unjamming: Resolves wedging quickly and safely without requiring manual adjustments.

  • Time-Saving: Eliminates the need to disassemble the melanger for minor jams.

  • Exclusive Technology: Patented and exclusive to KADZAMA melangers, this feature sets them apart from competitors.

Tips for Long-Term Melanger Care

To prevent wedging and keep your melanger in top condition:

  • Pre-Grind and Melt Ingredients: Reduce the load on the stones by preparing your ingredients properly.

  • Maintain Consistent Mass Levels: Ensure the ingredients cover the bushings to act as a lubricant and prevent dry caramelization.

  • Clean Regularly: Periodically clean the machine, especially after working with sticky or dry ingredients.

The KADZAMA Difference

KADZAMA melangers are designed with the user in mind, offering:

  • Robust Granite Stones: Perfect for handling a wide range of ingredients.

  • Patented Reverse Function: A unique solution for preventing and resolving wedging.

  • Easy Maintenance: Quick-release components and thoughtful design make cleaning and upkeep simple.

Investing in a KADZAMA melangers means more than just a machine—it’s a commitment to efficient, high-quality production with features that save time and effort.

Ready to Upgrade Your Production?

Discover the patented reverse function and other innovative features of KADZAMA melangers today. Whether you’re making chocolate, nut butters, or other artisanal products, these machines deliver the reliability and flexibility you need.

Contact our team for a free consultation and find the perfect melanger for your needs!

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