How Long Does It Take to Make Chocolate in a Melanger?

A melanger is more than just a machine. It’s the heart of artisanal chocolate making. Combining grinding, mixing, and conching into one versatile device, a melanger simplifies the chocolate-making process while delivering exceptional results.

While it’s true that a melanger operates more slowly than a ball mill, its advantages far outweigh the speed factor. It’s not just a tool—it’s the key to creating silky-smooth chocolate that delights every palate. Let’s take a closer look at how long it takes to make chocolate in a melanger and why this meticulous process is worth every minute.

The Melanger: More Than Just a Grinder

A melanger performs three essential processes in chocolate production:

1. Pre-grinding and Mixing: Breaking down cocoa nibs and other ingredients into a homogeneous mass.

2. Fine Grinding: Reducing particles to a size of 10–20 microns for a smooth texture.

3. Conching: Continuous mixing to enhance flavor and create the silky mouthfeel we associate with premium chocolate.

Unlike ball mills, melangers handle all these tasks in one device, eliminating the need for intermediate steps or additional equipment.

Time Required for Chocolate Production

The time needed to refine chocolate in a melanger depends on several factors:

• Amount of Ingredients: Smaller batches process faster, while larger quantities require more time.

• Desired Texture: Achieving ultra-fine textures takes longer.

• Cocoa Nib Quality: Tougher nibs or high-acidity beans may extend the processing time.

Typical Timelines for KADZAMA Melangers

The KADZAMA 7 kg melanger is an ideal choice for small-scale operations, test batches, or limited production. Its compact size ensures faster processing, making it highly efficient for a variety of recipes.

Chocolate:

• Processing Time: 24–48 hours

• Monthly Production Capacity: 80–168 kg

Nut Spreads (e.g., Hazelnut Paste):

• Processing Time: 12–24 hours

• Monthly Production Capacity: 168–336 kg 

100% Nut or Seed Pastes:

• Processing Time: 8–24 hours

• Monthly Production Capacity: 168–600 kg 

The smaller volume of the 7 kg melanger enables ingredients to refine more quickly, delivering consistent results with less time spent on processing. Its compact design, coupled with KADZAMA’s innovative diagonal groove technology, ensures the perfect texture for all your creations.

Other Melangers Sizes 

Chocolate: Processing time is from 48 hours.

Monthly production capacity:

• Melanger 20 kg : 150 to 200 kg with a batch capacity of 12 to 20 kg

• Melanger 35 kg: 150 to 200 kg with a batch capacity of 20 to 40 kg

• Melanger 65 kg: 150 to 200 kg with a batch capacity of 40 to 70 kg

• Melanger 85 kg: 150 to 200 kg with a batch capacity of 50 to 90 kg

The Secret of KADZAMA Melangers: Diagonal Grooves

What sets KADZAMA melangers apart is their unique granite stone design. The diagonal grooves carved into the grinding stones enhance efficiency by:

• Accelerating the grinding process.

• Creating a more uniform texture.

• Reducing overall processing time compared to conventional stone designs.

This innovation makes KADZAMA melangers an excellent choice for artisanal producers who value both quality and efficiency.

Small Melangers: Faster Processing for Smaller Batches

Compact melangers, such as KADZAMA’s 7 kg model , process chocolate more quickly due to their smaller volume. The reduced batch size allows the chocolate to be ground and refined more efficiently, making them ideal for small-scale operations or test batches.

Why Not Just Use a Ball Mill?

Ball mills can grind ingredients to 10–20 microns in just 3–4 hours. However, they lack the ability to conche, requiring additional equipment and steps. This workflow suits industrial factories focused on mass production, but for artisanal chocolate, speed is not the goal.

Artisanal chocolate making thrives on precision and flexibility. A melanger offers both, handling grinding and conching seamlessly without the need for intermediate transfers. Its user-friendly design makes it a practical choice for small businesses aiming to produce high-quality chocolate with minimal labor.

Efficiency Meets Craftsmanship

KADZAMA melangers exemplify the balance between functionality and artisanal excellence. With robust granite stones, innovative diagonal grooves, and versatile design, these machines are perfect for small-scale producers, enabling them to:

• Process multiple recipes efficiently.

• Transition quickly between batches with minimal cleaning time (20–30 minutes).

• Maintain control over every stage of production.

Is a Melanger Right for You?

Consider a melanger if you:

• Produce a variety of chocolate or nut-based recipes.

• Value simplicity, compactness, and cost-efficiency.

• Want to save time on cleaning and maintenance.

• Prioritize quality over speed for your artisanal creations.

With KADZAMA melangers , you don’t just make chocolate; you craft a masterpiece. Whether you’re a budding chocolatier or a seasoned professional, these machines provide the flexibility, quality, and reliability you need to elevate your production.

Ready to Create Silky, Refined Chocolate with Ease?

Explore KADZAMA melangers today and discover how you can bring your chocolate-making dreams to life!

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